FluidSensing

How a valve controls flow

Raise the target and watch the measured flow follow.

Valve details

Valve position

Move the slider to turn the ball inside the valve.

How position affects flow

At full opening, the bore lines up with the pipe. The percentage shows the requested valve position.

The actual response also depends on the valve characteristic, the available pressure and the resistance of the connected loop.

Actuated valve cutawayThe actuator rotates a passage inside the valve. Change the commanded position to explore the opening. This graphic shows position, not a flow prediction.Valve actuatorChange the command below
ClosedOpen
65% commanded. Partly open.

Flow management

Control the flow.
Verify the response.

The intended control loop compares measured rack flow with the specified target. The controller adjusts the valve, then reads the flow again. Valve position, actual actuator feedback and measured flow remain separate values.

The control variable
Measured rack flow, compared with an agreed flow setpoint within the rack's operating envelope.
The context
Supply and return temperatures and pressure at defined points. Differential pressure requires two measurement points.
The operating policy
Setpoint source, minimum flow, command limits, response time, override and behaviour on sensor, power or communication loss.

The final specification defines the control logic and interfaces. Rack-level feedback does not establish individual tray flow or automatic branch balancing.

Read the response beside the command.

CommandValve movementMeasured response

Keep the commanded position, measured flow and pressure in the same operating record. Confirm whether a position value is the requested setting or feedback from the actuator.

After an adjustment, allow the system to respond using the agreed control procedure. Compare the resulting readings with the expected operating range for the installed rack.

Define the behaviour before integration.

Command and feedback
Agree the actuator interface, available feedback and how each value is identified.
Loss of power or communication
Document the required valve behaviour and the system response.
Operating limits
Agree permitted positions and changes with the cooling-system designer and equipment requirements.

Common questions

Does 50% open mean 50% flow?

No. The relationship depends on the valve characteristic and the hydraulic conditions. Use measured flow to see the result.

Does FluidSensing automatically balance every tray?

The described manifold provides rack-level sensing and integrated valve control. The rack-flow feedback architecture is defined above. Individual branch sensing, actuation and balancing remain separate design decisions.

Which control protocol is used?

The actuator and communication interface are confirmed in the installation specification. Do not assume a protocol or feedback capability from the product illustration.

Product details and rack requirements.

Read the product brief and use the specification guide to define the requirements for your rack.

FluidSensing product brief

Smart coolant manifold for liquid-cooled server racks

The smart rack manifold

FluidSensing brings supply and return distribution, rack-level sensing and integrated valve control into one assembly. Its control architecture is designed around measured flow, automated valve response and glycol compensation.

The coolant path

The supply header feeds server trays through separate parallel branches. Each branch passes through a tray's cold plates and returns to the return header. The headers connect only through those tray loops. Capped ports carry no coolant. The connected CDU or cooling system removes the heat.

Flow management and automated control

The intended feedback loop compares measured rack flow with an agreed flow target, adjusts the control valve and measures again. Valve position is a command or actuator-feedback value, never a substitute for measured flow. Supply and return temperatures add thermal context; pressure measurements describe the hydraulic conditions at defined points.

Glycol compensation

Use the confirmed fluid type, concentration and concentration basis, together with temperature-dependent fluid properties. Measured flow and paired supply and return temperatures support a fluid-aware thermal estimate. Any correction of the flow measurement depends on the selected sensor and its calibration. Automatic concentration detection is a separate sensing capability.

At the rack

Commission against an agreed flow target and operating envelope. Compare readings after trays or hoses change. A rack total cannot establish flow in every tray, and rack-level control does not imply individual branch actuation or balancing.

Engineering specification

Confirm the coolant, wetted materials, operating limits, sensor locations and calibration, control logic, actuator feedback, communication interface, override and loss-of-signal behaviour for the installation.