FluidSensing

Built-in sensing

Flow, temperature and pressure at the rack.

See flow, temperature and pressure where coolant enters and leaves the rack. Keep the measurement point and the rack configuration with every comparison.

Explore the details
Parallel branches between the manifold and three server traysA cooling unit connects to a supply header and a return header. Three server trays have separate parallel supply and return paths. Flow, temperature and pressure are measured at the manifold. SupplyReturnServer trays Coolingunit FTP One separate branch per tray
Supply
Coolant to each server tray.
Return
Coolant back from the trays.
F · P · T
Flow, pressure and temperature.

Explore the measurements

Start with the signal.

How much coolant passes the rack?

Flow gives the rack a hydraulic reference. Compare it with the connected tray configuration and the operating condition. A rack total cannot prove the flow through every branch.

Flow, temperature and pressure sensing at the rack manifoldA cooling unit connects to a supply header and a return header. Three server trays have separate parallel supply and return paths. Flow, temperature and pressure are measured at the manifold. SupplyReturnServer trays Coolingunit FTP One separate branch per tray
Flow
Amount passing through the manifold.
Temperature
Coolant condition at the sensor.
Pressure
Hydraulic condition at a defined point.

Keep the context with the reading.

A useful comparison includes the sensor location, the time, the coolant and the rack configuration. A higher temperature during a workload increase has a different context from the same change at a steady load.

Supply and return temperatures answer different questions. One pressure reading is not a differential pressure measurement. Record which points are being compared before drawing a conclusion.

Build a reference you can return to.

  • Record the connected trays and their cooling requirements.
  • Keep valve commands and relevant cooling-unit settings with the readings.
  • Compare matched operating conditions before calling a change abnormal.
  • Retain the sensor units, locations and measurement timestamps.

Glycol compensation

Start with a known fluid profile.

The design uses a confirmed fluid type and glycol concentration, including its mass or volume basis. Temperature-dependent density and heat capacity let measured flow and paired supply and return temperatures support a fluid-aware thermal estimate.

Commissioned inputs
Fluid product or chemistry, concentration and basis, and suitable fluid-property data.
Measured inputs
Flow and paired supply and return temperatures, with sensor locations and units recorded.
Calibration
Any flow-sensor compensation depends on its measurement principle, selected fluid and validated calibration.

Thermal power is approximately density × volumetric flow × heat capacity × return-to-supply temperature difference. A larger temperature span may require an enthalpy calculation. This is an engineering estimate, not a certified energy-meter claim.

Automatic glycol concentration measurement requires its own sensor and validation. Compensation does not dose glycol, remove hydraulic resistance or create available pump pressure.

Common questions

Can total rack flow confirm that every tray is cooled?

No. Different branches can have different hydraulic resistance. Check branch and tray requirements alongside the manifold readings.

Can pressure alone tell me the flow?

A single pressure value does not establish flow. The relationship depends on the flow path and its resistance. Read the measured flow and the relevant pressure points together.

Where are the sensors placed?

Sensor types, locations, quantity and measurement ranges are defined in the engineering specification. The drawings on this page explain the measurement roles.

Product details and rack requirements.

Read the product brief and use the specification guide to define the requirements for your rack.

FluidSensing product brief

Smart coolant manifold for liquid-cooled server racks

The smart rack manifold

FluidSensing brings supply and return distribution, rack-level sensing and integrated valve control into one assembly. Its control architecture is designed around measured flow, automated valve response and glycol compensation.

The coolant path

The supply header feeds server trays through separate parallel branches. Each branch passes through a tray's cold plates and returns to the return header. The headers connect only through those tray loops. Capped ports carry no coolant. The connected CDU or cooling system removes the heat.

Flow management and automated control

The intended feedback loop compares measured rack flow with an agreed flow target, adjusts the control valve and measures again. Valve position is a command or actuator-feedback value, never a substitute for measured flow. Supply and return temperatures add thermal context; pressure measurements describe the hydraulic conditions at defined points.

Glycol compensation

Use the confirmed fluid type, concentration and concentration basis, together with temperature-dependent fluid properties. Measured flow and paired supply and return temperatures support a fluid-aware thermal estimate. Any correction of the flow measurement depends on the selected sensor and its calibration. Automatic concentration detection is a separate sensing capability.

At the rack

Commission against an agreed flow target and operating envelope. Compare readings after trays or hoses change. A rack total cannot establish flow in every tray, and rack-level control does not imply individual branch actuation or balancing.

Engineering specification

Confirm the coolant, wetted materials, operating limits, sensor locations and calibration, control logic, actuator feedback, communication interface, override and loss-of-signal behaviour for the installation.