FluidSensing

Insights

Clearer choices for liquid cooling.

Practical thinking for rack distribution, measured flow and valve control. Start with the circuit, then decide what belongs at the rack.

Architecture decisions

Compare an integrated rack assembly, conventional headers with separate components, and a measured valve in an existing circuit. Understand the tradeoffs before you specify.

System architecture
Read the insight
Paired stainless supply and return rack manifolds.
Paired supply and return manifolds.

Ready to work through the details?

Use the engineering guides to turn an architectural choice into a clear rack specification.

FluidSensing product brief

Smart coolant manifold for liquid-cooled server racks

The smart rack manifold

FluidSensing brings supply and return distribution, rack-level sensing and integrated valve control into one assembly. Its control architecture is designed around measured flow, automated valve response and glycol compensation.

The coolant path

The supply header feeds server trays through separate parallel branches. Each branch passes through a tray's cold plates and returns to the return header. The headers connect only through those tray loops. Capped ports carry no coolant. The connected CDU or cooling system removes the heat.

Flow management and automated control

The intended feedback loop compares measured rack flow with an agreed flow target, adjusts the control valve and measures again. Valve position is a command or actuator-feedback value, never a substitute for measured flow. Supply and return temperatures add thermal context; pressure measurements describe the hydraulic conditions at defined points.

Glycol compensation

Use the confirmed fluid type, concentration and concentration basis, together with temperature-dependent fluid properties. Measured flow and paired supply and return temperatures support a fluid-aware thermal estimate. Any correction of the flow measurement depends on the selected sensor and its calibration. Automatic concentration detection is a separate sensing capability.

At the rack

Commission against an agreed flow target and operating envelope. Compare readings after trays or hoses change. A rack total cannot establish flow in every tray, and rack-level control does not imply individual branch actuation or balancing.

Engineering specification

Confirm the coolant, wetted materials, operating limits, sensor locations and calibration, control logic, actuator feedback, communication interface, override and loss-of-signal behaviour for the installation.